Evaluation of Different Tryptic Hydrolysis Times for a Commercial Monoclonal Antibody Using the Quality by Design Approach for Risk Analysis

SIMAO PEDRO JACINTO NOGUEIRA NETO1,2, MARIA BEATRIZ DA SILVA SANTOS1,2, SUELEN CARNEIRO DE MEDEIROS1, BARBARA CIBELLE SOARES FARIAS QUINTELA1, ANNA CAROLINA MACHADO MARINHO1

1. FIOCRUZ CE, Fundação Oswaldo Cruz - Ceará; RUA SAO JOSE SN EUSEBIO
2. EEEPEQ, Escola Estadual de Ensino Profissional Eusebio de Queiroz; RUA MARIA TEIXEIRA JOCA, EUSEBIO

 

Introduction: Tryptic hydrolysis is critical for peptide mapping by mass spectrometry, enabling controlled peptide generation and improved detection of post-translational modifications (PTMs). The Quality by Design (QbD) approach facilitates risk analysis and method optimization, ensuring reproducibility, reliability, and cost-effectiveness. Optimizing hydrolysis time is particularly important for monoclonal antibody characterization, as incomplete digestion can lead to missed PTM identification, while overdigestion may generate excessive short peptides, complicating data analysis. Objective: Develop an experimental design to assess the impact of hydrolysis time by evaluating different trypsin incubation periods with the commercial monoclonal antibody Rituximab. Materials and Methods: A standardized protocol was applied, testing trypsin incubation times of 3, 6, 16, and 24 hours for 100 μg of Rituximab. Samples (1 μL) were injected at 400 nL·min¹ and separated using an EASY-Spray™ PepMap RSLC column (C18, 2 μm, 100 Å, 75 μm × 50 cm) with a 5–98% gradient of solvent B (ACN + 0.1% formic acid) in solvent A (0.1% formic acid). MS analysis was performed with a spray voltage of 1.9 kV, precursor resolution of 70,000 (m/z 375–1500), AGC target of 3 × 10⁶ (positive mode) and Top 5 precursor selection for HCD. Fragment ions were analyzed at 17,500 resolution (AGC 1 × 10⁵). Data were processed using PatternLab and Biopharma Finder with fixed carbamidomethylation, variable methionine oxidation, up to two missed cleavages, and 20 ppm mass tolerance. Results and Discussion: Enzymatic efficiency was highest after 16 hours of incubation, yielding the most peptides (366) with 88.5% fully cleaved peptides and only six missed cleavages. Fully specific peptides peaked at 16h (143 peptides), outperforming 3h, 6h, and 24h (94, 68, and 89 peptides, respectively). Semi-specific peptides were also highest at 16h (223 peptides). Conclusion: For this experimental setup, 16-hour tryptic digestion optimized peptide yield, specificity, and cleavage efficiency, demonstrating the utility of QbD in method development.

Agradecimentos: Fiocruz Ceará; SUS; Programa de Vocação Científica (PROVOC); Escola Eusébio de Queiroz; Escola Politécnica Joaquim Jose Venâncio (Fiocruz)